Case Studies
Counting on Safety at Woolworths Christchurch Distribution Hub
If you need reliable protection for your assets, you can count on us, and that's exactly what Woolworths did for their Christchurch Distribution Hub. The Christchurch Regional Distribution Centre was built from the existing Woolworths Distribution Centre, which was significantly affected by the September 2010 earthquake. The complex includes a 22,000 sqm warehouse and a 7,000 sqm receiving and dispatch canopy. Following a $20 million construction and fit-out programme completed in June 2012, the dispatch canopy was added, and site managers requested Tru-Gard protection to safeguard the structure. Protecting High-Traffic AreasSupplying approximately 7,800 product lines to more than 68 Woolworths, SuperValue, and FreshChoice stores across the South Island, the centre sees a constant flow of heavy trucks and working vehicles. With so much activity, the risk of accidental collisions with the dispatch canopy is high. Our solution was Tru-Gard Certified Safety Barrier configuration 610-2. This system features 610 mm-high support posts secured to the concrete base with heavy-duty screw bolts and two barrier rails spanning the full run. Proven Protection Over TimeFor several years now, this barrier system has provided first-class protection, guarding against everything from minor grazes to more significant knocks, ensuring both the structure and site operations remain safe. Solutions Supplied Tru-Gard™ Certified Safety Barrier 610-2
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Securing Heights at Sawyers Bay
We always enjoy being part of new-build projects, and this one was no different. Set in a picturesque rural location, the large truck yard features heavy-duty retaining walls around the excavated ground, with a perimeter walkway requiring height safety precautions to prevent falls from the three-metre drop. Tru-Gard™ Hand Rail to the RescueTru-Gard™ Hand Rail was the ideal solution. Its lightweight design and small footprint make it simple to install on the narrow concrete base, while its certified strength ensures it can withstand human weight. The high-visibility yellow also serves as a clear cautionary signal, helping pedestrians understand the reason for the barrier. Solutions Supplied Tru-Gard™ Hand Rail Practical Safety Without CompromiseThis installation demonstrates how Tru-Gard combines certified safety, practical design, and high visibility to protect people in challenging environments, even on narrow or elevated walkways.
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Big Build, Bigger Safety at Acacia Ridge.
We were proud to partner with Evolve Constructions on a major new warehouse facility in Acacia Ridge, Brisbane - a massive 18,000m² corporate industrial site. With 9,000m² of building space, a high-spec office, extensive hardstand, large awning coverage, and nine container-height roller doors, the facility was designed for B-Double access. Add 69 car parks, and you’ve got a busy environment with a lot of heavy vehicle movement. Where we step in:To protect the large rock retaining wall along the Eastern perimeter, we supplied the Tru-Gard™ 910-3 Certified Barrier System. Its robust impact resistance and clear visual boundary make it ideal for high-traffic, heavy-haul areas. Especially as the building was going to have tenants and a variety of possible traffic usage and frequency. Solutions Supplied: Tru-Gard™ 910-3 Certified Barrier System Safer Perimeters This installation ensures a safer working environment for vehicles and personnel alike. If you’re planning a build or retrofitting an existing one, chat to our team today about how we can help make it a safer place to be for everyone.
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Driving Safer Solutions for Port of Auckland
When New Zealand’s largest import port is building a five-storey car park, it requires a bespoke barrier solution. That’s where our custom manufacturing abilities, decades of experience, and commitment to safety come together to create one of our largest projects to date. The Tru-Gard Solution: Port management requested a custom-designed version of our standard Tru-Gard Barrier system, with 1100mmH support posts coated with a special XR coating system and finished in ‘safety yellow’ to match the rails. Every post is secured to the concrete with a 5-bolt footprint for maximum strength and stability. The top hand rail was specially designed with a square profile for easy attachment directly onto the support posts. Similarly, a lower guardrail of the same profile was added underneath the main barrier to ensure full safety for pedestrians, preventing accidental slipping through the gap and falling out of the building. This carpark building is located centrally in Auckland where both the main port and the city’s CBD come together within highly-populated proximity. Great effort has been put into making the building as attractive as possible in its setting, including a wonderful light show by night. It is an architectural sight to behold while also being one of the safest multi-story buildings in the city. __ __
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Turning Port Otago’s Carpark into a Safety Stronghold
When Port Otago needed additional protection for both pedestrians and vehicles in their new carpark, they knew just who to call. As part of a significant upgrade to surrounding land and infrastructure, including the construction of a newly built company carpark, Port Otago sought safety solutions for a variety of applications. The carpark, which spans different levels and is adjacent to a busy road with a high volume of heavy transport traffic, posed unique safety challenges. The existing combination of concrete walls and steel fencing simply didn’t feel secure enough. Working closely with Port Otago’s management team, we designed a tailored safety system that incorporated Tru-Gard bollards, hand rails, and barriers, providing an extra layer of safety for both pedestrians and vehicles. These solutions were strategically positioned to protect vulnerable areas and direct traffic safely, enhancing the overall safety of the site. Bromley Taylor, Safety Solutions Expert at Tru-Gard, commented on the importance of safety in environments like Port Otago:“Safety is something we take seriously from the moment an employee steps onto a site. In high-traffic, multi-level environments, like this carpark, it’s essential to put the right safety measures in place from the very beginning—before employees even start their day. By working together with Port Otago, we were able to create a comprehensive safety system that significantly reduces the risk of accidents, ensuring that everyone on-site is protected.” This collaborative approach allowed Port Otago to ensure their carpark met the highest safety standards, providing peace of mind to both staff and visitors. Find out more about how our bollards, hand-rails and barriers can create a safer working environment for your team. Contact us today.
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