Case Studies
From Sketch to Safety Solution: Reinventing Safety at Winstone Wallboards
We recently had the privilege of designing and manufacturing a cutting-edge safety walkway system that has set a new standard for pedestrian protection in busy warehouse environments. This game-changing solution has transformed Winstone Wallboards state-of-the-art facility in Tauranga, New Zealand, into a highly secure zone for foot traffic, significantly enhancing safety in high-risk areas. From the outset of this new-build project, our Research and Development (R&D) team was partnered with Fletcher Building to bring their vision to life. Taking into account the risk, we customised a safety walkway system tailored to the unique demands of the site. Drawing on decades of experience and innovation we created an outcome to suit the strict safety and operational requirements. Key Features:The final product represents a seamless integration of innovation and functionality, delivering outstanding safety outcomes, including: – Encased Protection: Fully enclosed on all sides, safeguarding pedestrians from hazards such as falling objects and vehicle impact. – Space-Efficient Design: Modular installation with a minimal footprint preserves valuable storage and operational space. – Structural Integrity: Long, straight tunnels engineered for exceptional strength, durability, and impact resistance. – Code Compliance: Fully tested to meet and exceed regulatory standards. – High Visibility: Finished in a vibrant, safety-yellow coating for maximum visibility and awareness. – Personnel Gates: Strategically placed for convenient and safe pedestrian access and egress. “Tru-Bilt Industries exceeded Winstone Wallboards expectations by engineering and delivering a solution that surpassed everyday safety measures. Their ability to innovate and adapt to the unique layout and risks of the warehouse ensured that all safety concerns were comprehensively addressed. They engineered the optimal solution to meet our needs”– Stewart Vaughan, Project Lead – Tauriko Development, Winstone Wallboards Ltd This bespoke safety solution has not only enhanced the operational safety of Winstone Wallboards warehouse but also demonstrated the power of close collaboration between manufacturers and clients. By addressing site-specific challenges and delivering a system that exceeds safety standards, we’ve created a protective environment that supports productivity without compromise. Read more about the product here. Our thanks to Stewart and the team from Fletcher Building for trusting us to create a solution that makes their workplace a safer place to be.
Learn more
Heavy Haulage Meets High Safety at Mainfreight Hobsonville
We’re excited to introduce Mainfreight’s brand-new distribution centre on Westpoint Drive, Hobsonville. This state-of-the-art facility allows Mainfreight to service its customers in western and northern Auckland from a strategically located base, reducing reliance on facilities over an hour away. From this new location, Mainfreight supports freight operations across a vast region, stretching north from the Auckland Harbour Bridge to Te Hana and west from Henderson to cover all of West Auckland. This area represents a significant portion of Auckland’s freight traffic—approximately 35-40% of the city’s total volume. To accommodate this, the depot has been built on a grand scale, with a massive 15,000 m² footprint that includes the main depot floor, loading zones, and extensive truckways and breezeways. The facility also features three raised dock levellers, a commercial-grade gantry truck wash, and parking for 100 vehicles, ensuring the site is equipped to handle the high volume of activity it sees daily. To protect key areas of this high-traffic site, Mainfreight partnered with us to install robust steel solutions. The project included our Tru-Gard™ Downpipe Protectors, large Cast-in Bollards, and several runs of Certified Safety Barrier, all designed to safeguard vulnerable parts of the building from heavy transport and lighter vehicle movements. Our signature, high-visibility, galvanised yellow was chosen to withstand outdoor weather conditions while ensuring safety—plus, it perfectly complements Mainfreight’s bold corporate colours. The result? A bright, functional, and resilient depot ready to meet Auckland’s freight demands. Tru-Gard Products Used on this Project: Bollards Safety Barrier Downpipe Protectors Wheel Guides
Learn more
