Case Studies
Small Space, Big Safety: Safety Wins at Harvey Norman
Busy spaces with limited room call for smart safety solutions. That’s exactly what we delivered for Harvey Norman’s Timaru site, where the inwards and outwards goods area is compact and constantly buzzing with forklifts, staff on foot, pallet trolleys, and sack barrows. Space constraints mean forklifts and other moving equipment often graze the building structure, as visible from the worn wall cladding in the photos. In a busy environment like this, the risk to staff entering or exiting personnel doors at the wrong moment was a real concern. Tru-Gard Steps InOur solution was to install our 910-2 Certified Barrier mini safety zones around the doorways, combined with Personnel Safety Gates for secure and controlled access. A standout feature is our popular Double Telescopic Gate with latch, hinged directly onto our Standard Bollards. Its adjustable length provides a perfect fit every time, allowing mobile equipment to pass when needed, or locking off the area to prioritise pedestrian safety during busy periods. This system gives Harvey Norman the flexibility to keep their operation running smoothly while ensuring their people stay protected. Solutions Supplied Tru-Gard 910-2 Certified Barrier Tru-Gard Personnel Safety Gates Tru-Gard Double Telescopic Gate with Latch Tru-Gard Standard Bollards Safe Access in a Busy Goods AreaAt Tru-Gard, we understand that in fast-moving workplaces, safety can’t slow you down — it needs to keep pace. Our customised safety zones at Harvey Norman Timaru are proof that even in tight, hectic spaces, we can create safer environments without compromise.
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Fueling Up on Safety - Protecting RD Petroleum Tanks
Some things just need protection — and above-ground petrol tanks are at the top of that list. No matter how carefully positioned, these tanks face a real risk from vehicle impact. Petrol may be an everyday commodity, but it’s also highly flammable and potentially explosive. While Hollywood action scenes might dramatise fuel fires, the danger is all too real, with serious incidents having caused devastating injuries and loss of life. For one high-use above-ground tank, we worked with the client to install protection where it matters most: the refuelling end where vehicles regularly pull up. Certified Protection, Minimal InterruptionWe recommended Tru-Gard™ Standard Bollards. Slimline, impact-tested to AS/NZS 1170.1, 3.8 car park standards, and designed to protect without obstructing access. For added coverage along the tank’s sides, we used our 610-1 safety barrier configuration: 610mm-high posts with one barrier rail, providing strong protection without creating access issues. Depending on site layout and risk, we can also recommend larger bollards or higher barrier configurations (such as 610-2, 910-2, or 910-3) for maximum peace of mind. Solutions Supplied Tru-Gard™ Standard Bollards Tru-Gard™ Safety Barrier 610-1 Configuration Keeping Dangerous Goods SafeWhen it comes to storing and protecting petroleum, prevention is everything. Our solutions help ensure safety for your site, your people, and the public. If you have an asset that needs protecting contact our team today for a no-drama safety solution.
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Ramping Up Pedestrian Safety at Kingsford Smith Airport
Sometimes safety upgrades don’t need to be big to make a big difference. That was the case with this multi-level carpark building next to Sydney’s Kingsford Smith Airport, which also houses public service businesses and reception areas. The building owners wanted to transform one of the existing vehicle ramps into a dedicated walkway for pedestrians, allowing people to move safely between the lower carparking zone and the pedestrian-friendly business area above. Simple Addition, Significant Safety GainOur solution? Tru-Gard™ Hand Rail, installed along the ramp to clearly define a two-way pedestrian route. This simple change not only separates foot traffic from vehicles but also adds extra stability for anyone who might be prone to slipping, or picking up a little too much speed on the way down. Solutions Supplied Tru-Gard™ Hand Rail Making Mixed-Traffic Areas SaferSmall change = big difference. By adding our hand rail, this busy carpark now offers safer movement for visitors on foot - proof once again that even modest upgrades can deliver major safety gains.
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Raising Safety Standards at Te Whatu Ora Canterbury’s New Carpark
After a lengthy planning period, we were thrilled to deliver our Tru-Gard™ Anti-Climb Carpark Barrier for the new eight-storey staff carpark at Te Whatu Ora Canterbury District Health Board. Working alongside Naylor Love Canterbury, we supplied our certified safety barrier for this custom-built facility on Hagley Avenue, Christchurch, designed in close partnership with Ngāi Tahu to serve health board staff. Winning the tender more than two years before construction began meant patience was key—but when the time came, we were ready to manufacture and install safety measures that would stand the test of height and time. Safety That’s Hard to ScaleOur Tru-Gard™ Anti-Climb panels were the perfect fit to tackle the risks posed by this multi-level open-air carpark. Featuring a flat, no-grip surface, these panels provide an extra-safe barrier that’s impossible for children or daredevils to climb — because some things should stay out of reach! Solutions Supplied Tru-Gard™ Certified Anti-Climb Carpark Barrier Panels A New Standard for Multi-Level CarparksThis was one of our first major projects featuring the Tru-Gard™ Anti-Climb design — and what a success it was. We believe this barrier is an essential safety feature for any open-air carpark or location where height is a hazard. At Tru-Gard, we’re all about keeping safety high, but climbing safety risks low.
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Safety on the Edge: Protecting a High-Risk Auckland Carpark
When the stakes are high, so is our commitment to safety. That’s why we were proud to support the team responsible for a fifth-floor, open-air public carpark adjacent to Auckland’s Spark Arena – sitting directly above office spaces and a childcare centre. With a moderate slope where cars park sideways and only an aesthetic glass balustrade for edge protection, the risks were obvious. A moment’s distraction – a wrong gear, or the accelerator instead of the brake – could have sent a vehicle over the edge to the street below. Not exactly the safest parking solution. Certified Protection for Peace of MindOur recommendation? The Tru-Gard™ Certified Safety Barrier 610-1 configuration. Independently tested and accredited to withstand the impact of 7-tonne vehicles, it meets AS/NZS structural standards for carparks and provides a genuine safety net for drivers. By replacing aesthetics-only protection with a system designed to perform under pressure, we’ve transformed this carpark from a high-risk hazard into a much safer space for the public. Mishaps that could once have ended in disaster now have a strong line of defence. Solutions SuppliedFor this project, we provided: Tru-Gard™ Certified Safety Barrier 610-1 Configuration Raising the Bar for Carpark SafetyAt Tru-Gard, we believe safety should never be left to chance – especially when the edge is just metres away. If you’re looking to bring certified, tested protection to your carpark, our team is here to help you make it happen.
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Zero Is Possible: Supporting Martin Brower’s Safety Mission
When on-site safety is a non-negotiable, we are all in. That’s why it was a privilege to support Martin Brower New Zealand during the construction of their new Auckland distribution centre – purpose-built to service McDonald’s restaurants across the country. As a global supply chain partner for multi-unit restaurants, managing the efficient movement of food products from suppliers to eateries all over the world, there are plenty of moving parts. One of the pillars of Martin Brower is safety – protecting employees, customers, and facilities. With a company-wide safety motto, “Zero is possible” – we couldn’t agree more. You might even say we’re lovin’ it! End-to-End Safety for a High-Performance Distribution Centre With a mindset that even one injury is unacceptable, Martin Brower brought that same commitment to safety into the planning and design of their Wiri facility. We were proud to partner with them to advise, estimate, and supply a suite of Tru-Gard safety products tailored to their new-build project. Installed before the first team member set foot on site (or the first burger bun rolled through the door), our safety systems were integrated right from the start, helping set the tone for a safer operation from day one. Solutions Supplied For this project, we delivered a full site-wide package of safety infrastructure, including: Safety Barriers Hand Rail Personnel Gates Door Frame Bollards Column Protectors Wheel Guides Zero Injuries Is Possible and Achievable At Tru-Gard, we believe in safer workplaces, and we’re proud to support others who share the same goal. If you’d like to know more about how we can support your safety goals, whether you’re building from the ground up or upgrading an existing site, contact our team today.
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Protecting Precious Kiwi(fruit) at DMS Progrowers Te Puna
The Door Frame Bollard is one of the original Tru-Gard safety products. Developed back when we were still selling doors, we quickly realised those doors needed some serious protection too. Robust and built to take the brunt of impact, our bollards are designed to safeguard vital infrastructure, reduce costly damage, and keep businesses running smoothly. That made them the perfect solution for DMS Progrowers' Te Puna Packhouse, a site built for exporting New Zealand’s finest fuzzy, brown, and delicious kiwifruit. Impact Protection for a High-Flow Packing Facility At peak season, forklifts move boxloads of fruit in and out of the facility all day long, navigating tight spaces and passing automated rapid-roll doors, sliding doors, lintels, and wall panels. All of these critical access points and surfaces needed protection from accidental forklift impact - and from the costly downtime that can follow. We delivered a full site-wide fit-out of our Door Frame Bollards, giving DMS Progrowers maximum protection with minimal disruption. Needless to say, the client was pleased with the result. A Smarter Way to Protect Your Site Customisable to your space and easy to install, Tru-Gard Door Frame Bollards are a the ideal solution for protecting expensive assets while keeping your operations moving. Talk to our team today to find out how Door Frame Bollards can help protect your facility.
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Heavy-Duty Safety for Mondiale’s Auckland Hub
A big name in international freight, Mondiale VGL are experts in all things freight and logistics. Operating across some of the world’s most significant trade routes, by air and sea, their operations involve a constant flow of import and export moving parts. From container movements to pallet transfers and heavy-duty haulage, there are plenty of opportunities for health and safety risks. So, when they needed to add extra safety to their Auckland HQ, they knew who to call. Their Auckland office, situated near the country’s largest airport, is a constant hive of activity. The Mondiale team approached us to enhance health and safety around their warehouse. With busy walkways, exposed workstations, driver delivery zones, parcel conveyors, and a steady flow of traffic, they needed a robust solution to protect their people and maintain efficient operations. We supplied a full suite of Tru-Gard safety solutions, including barriers, handrails, and personnel gates—all designed to keep pedestrians separated from forklifts and out of freight zones. We also used this project as a chance to install our new flat end cap: a sleek, compact alternative to the standard barrier end, offering a neat and streamlined finish to each barrier run. In total, the site was equipped with a massive 453 metres of barrier. The Tru-Gard™ 910-2: Built for High-Impact Zones At the heart of this installation is our most popular configuration—the 910-2 Safety Barrier. It provides strong, visible protection, is built to take the impact, and, finished in our signature safety yellow- it stands out on any site. Let’s Make Your Workplace SaferIf you’re looking to improve safety around your logistics or distribution facility, our team can help. From high-volume freight zones to pedestrian protection, we’ve got solutions that work.
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Delivering Safety at Scale for NZ Post’s New Super Depot
In high-volume logistics and parcel processing centres, we know safety is just as critical as speed. With large teams working alongside fast-moving machinery, vehicles, and thousands of parcels, every metre of the facility must be designed with protection in mind. So, when NZ Post set out to build their new ‘super depot’ in Grenada, Wellington, they knew our products would be up for the challenge. Spanning over 10,000m², this new depot is equipped with some of the world’s most advanced parcel sorting and scanning technology. But with hundreds of people on site every day, continuous traffic movement, and freight in constant flow, protecting people, infrastructure, and of course, precious cargo, was a top priority. That’s where we came in. Our team supplied a range of Certified Safety Barriers and Bollards throughout the facility. And while there’s plenty of iconic NZ Post red, our signature safety yellow still stands out—and for good reason. It was essential that our products be clearly visible across the site. Our solutions help ensure safer pedestrian movement, protect vital infrastructure, and reduce the risk of accidents across key operational zones, without interrupting your parcel deliveries. This wasn’t just an investment in infrastructure and technology for NZ Post—it was a proven investment in team safety. For this project, we supplied: Safety barriers: To define walkways, and protect equipment. Bollards: To equipment, and structural assets from vehicle impact. Let’s Make Your Workplace SaferIf you're building or upgrading a distribution centre or logistics facility, talk to us about integrating smart safety solutions into your project. We can assess your site and recommend the optimal safety system to make your workplace safer. __ Photo credit: Robert Keenan, NZ Post
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